Three-dimensional third medium contact model for hyperelastic contact and pneumatically actuated systems

Author: Bing-Bing Xu, Tianju Xue, Peter Wriggers

DOI: 10.1016/j.jmps.2026.106617

Abstract:This work presents a comprehensive three-dimensional third-medium contact framework for modeling complex contact interactions in hyperelastic solids and pneumatically actuated systems. The proposed third-medium formulation embeds a third medium between potentially interacting bodies, enabling a unified and robust treatment of hyperelastic contact and self-contact without the need for discretization of the contact interface. In this work, we propose a new regularization term for three-dimensional problems to ensure element quality in a third medium. Due to the need for higher-order elements for the regularization term, this paper details the linearization process of this problem within the finite element framework. In addition, pneumatically actuated systems are considered by introducing a pneumatic term to represent pneumatic loading (pressure or suction) and inducing contact caused by internal inflation. This approach is suitable for complex hyperelastic contact and self-contact, and has potential applications in the fields of soft robotics and flexible mechanisms. The framework is developed in a fully three-dimensional setting, making it also suitable for isogeometric methods and meshless methods. Several benchmark and application-level simulations demonstrate the accuracy, robustness, and versatility of the proposed approach. The results highlight the capability of the three-dimensional third-medium model to handle challenging nonlinear contact scenarios relevant to soft materials, soft actuators, and emerging multifunctional structures.

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